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Simulated Microstructures for Laser Powder Bed Fusion Additive Manufacturing Using Myna, AdditiveFOAM, and ExaCA

  • Knapp, Gerry | Oak Ridge National Laboratory
  • Coleman, John | Oak Ridge National Laboratory
  • Rolchigo, Matthew | Oak Ridge National Laboratory
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Overview

Description

This dataset provides sample datasets containing voxelized, three-dimensional representations of simulated grain structures and crystallographic orientations that can result from laser powder bed fusion additive manufacturing. The six microstructure files each contain approximately 1 cubic millimeter of material (1 mm x 1 mm cross-section over 26 simulated layers of deposition). Some of the microstructures have columnar grains that extend across nearly the entire simulation domain, while others have more equiaxed or truncated columnar grains. The process conditions to generate these microstructures were from the Peregrine v2023-10 dataset (10.13139/ORNLNCCS/2008021). The codes used are publicly available and released under open-source licenses. Myna (https://github.com/ORNL-MDF/Myna) was used for configuration of the cases from the Peregrine v2023-10 HDF5 dataset and to run the simulation workflow. AdditiveFOAM (https://github.com/ORNL/AdditiveFOAM) was used to simulate the melt pool and generate solidification conditions. And ExaCA (https://github.com/LLNL/ExaCA ) was used to simulate the three-dimensional microstructures.

Funding resources

DOE contract number

DE-AC05-00OR22725

Originating research organization

Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring organization

Office of Science (SC)

Related resources

Details

DOI

10.13139/ORNLNCCS/2526204

Release date

March 13, 2025

Dataset

Dataset type

ND Numeric Data

Software

Paraview is recommended for visualizing the VTK files; Myna, AdditiveFOAM, and ExaCA are required to reproduce the simulations from the input files

Acknowledgements

Users should acknowledge the OLCF in all publications and presentations that speak to work performed on OLCF resources:

This work was carried out [in part] at Oak Ridge National Laboratory, managed by UT-Battelle, LLC for the U.S. Department of Energy under contract DE-AC05-00OR22725.

Category

  • 36 MATERIALS SCIENCE

Keywords

  • Powder Bed Additive Manufacturing,
  • Laser powder bed fusion,
  • Solidification microstructure,
  • Additive Manufacturing,
  • simulation